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02.01.04 Test bench for stator active steel
Test bench for stator active steel 02.01.04 is intended to determine the condition of the stators in the repaired electric motors with the capacity up to 100 kW after winding removal. TestbBench selects cores with high losses before laying new winding and reduces unnecessary waste of the winding material.
02.01.05 Test bench for unimpregnated stators.
Test bench for unimpregnated stators is intended for technological testing electric motor AC stators having capacity up to 100 kW before winding impregnation.
02.01.06 Test bench for synchronous generators and DC machines with up to 100 kW capacity
Test bench is intended for carrying out acceptance trials of the overhauled synchronous generators and electric machines of direct current with the capacity up to 100 kW.
02.01.07 Testing bench for asynchronous electric motors with the capacity up to 100 kW
Testing bench for asynchronous electric motors with the capacity up to 100 kW is intended to test asynchronous AC electrical motors with 50 Hz frequency and 220, 380, 500 and 600 V voltage for short-circuited and phase rotors with up to 100 kW after overhaul.
02.01.07A Testing bench for asynchronous electric motors with the capacity up to 100 kW
Testing bench for asynchronous electric motors with the capacity up to 100 kW is intended to automatic test asynchronous AC electrical motors with 50 Hz frequency and 220, 380, 500 and 600 V voltage for short-circuited and phase rotors with up to 100 kW after overhaul.
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Test bench is intended for commissioning trials of welding generators with arch welding by direct current with the capacity of up to 25 kW according to GOST 304-82 standard.
03.00.02 Layer's table
Layer's table is intended for laying annular winding of electric motors up to 100 kW while repairing.
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UPGV-5 is intended for absorption from the fulfilled gases of various harmful components: : SO, NOx, SO2, H2S, dust, soot.
03.02.03 Suspended device for stator mounting
Suspended device for stator mounting is used for turning stator up to the 7th overall dimensions by means of hoisting device used for packing windings. It is suspended at the hoisting device. Stators of wide range in length and weight are securely suspended owing to an adjusted suspension point.
03.02.04 Device to take rotor out
Device to take rotor out is used to take rotor in and out of stator with the help of a hoisting mechanism. The adjustment point of a hoisting mechanism guarantees secures rotor fixation exactly along the horizontal plane.
04.02.04 Briquetting press
Briquetting press is intended for briquetting the remains of the winding wire. The press provides briquetting of round and rectangular waste wire with the cross section of up to 16 mm2.
04.02.05 Machine to remove bearings
Machine to remove bearings is intended for removing bearings from electric motor rotors of 3…9 overall dimensions.
04.02.06 Cutting machine
Cutting machine is intended to cut the frontal parts of the stator winding in electrical motors. Stator is fixed by using a three-cam chuck, which provides precise centering. The chuck features automatic support of the clamping force. Cutting of front parts can be performed in manual or semiautomatic mode.
04.02.07 Drying installation
Drying installation is intended for convection drying of large size parts with mechanized loading in automatic drying mode.
03.02.10 Warehouse-Pallet-Conveyor
Warehouse-Pallet-Conveyor is intended for storing rotors, caps, motor shields etc. in baskets, the capacity is up to 100kW.
04.02.15 Winding machine
Winding machine is intended for winding of section group (coils) of annular winding of electric motors with capacity from 0.12 up to 100 kW
04.02.16 Relevelling machine
Relevelling machine is intended for rolling the traces (relevelling) of the curve on the bars of isolating materials for notch (slot) boxes of electric motor stator.
04.02.17  Machine to produce notch (slot) wedges
Machine to produce notch (slot) wedges is intended for fabricating wooden slot wedges using milling.
04.02.19 Saturation plant
Saturation plant is intended for impregnating electric motor stators by means of electroisolating varnishes.
04.02.21 Hydro test bench to test coatings of explosion-proof equipment
Hydro bench is intended for trials checking mechanical strength and scaling of the coatings for explosion proof electric motors using a hydraulic method.
04.02.22 Washing machine
Washing machine is intended to wash bearings and small parts in the heated washing solution.
04.02.23 Annealing installation
Annealing installation is intended to anneal winding isolation while repairing electric motor stator.
04.02.26 Multipurpose furnace
Multipurpose furnace is intended to anneal winding before stator dismantling and their drying after impregnation.
04.02.26-13 Low-lift ejector of plant air system
Ventilating ejector is used in ventilation systems with big dirt level in moved air.
04.02.28 Machine to remove windings
Machine to remove windings is intended for removing annular windings from electric motor stator after annealing.
04.02.29 Multipurpose machine
Multipurpose machine is intended for removing bearings and a set of contact rings from electric motor rotors and pulling annular windings out of electric motor stators with the height of the centers up to 315 mm.
04.02.30 Blowing chamber
Blowing chamber is intended for blowing around the stator with pressed air at the stage of their preparation for winding laying.
04.02.31.01 Induction heater
Induction heater is intended for heating bearings, bushings, rings, etc. before fixing them to rotor shafts and electric motor armatures. - it provides quick and smooth heating process - it possesses replaceable core
04.02.31.02 Induction heater
Induction heater is intended for heating bearings, bushings, rings, etc. before fixing them to rotor shafts and electric motor armatures. - it provides quick and smooth heating process - it possesses replaceable core
04.02.34 Dismantling test bench
Dismantling test bench is intended for removing bearing shields and bearings from rotor shaft.
04.02.49 Annealing furnace
Annealing furnace is intended to anneal windings of electric motor without air access. The parts are loaded into the furnace by means of a truck loader. Annealing process is done automatically.
04.03.15 Stator manipulator
Stator manipulator is intended for mechanical turning of stators of the 7th …9th overall dimension while packing windings during electric motor repair. The device provides a turning angle from 0o to 360o and stator fixation in the given position.
04.03.26 Impregnating tank
Impregnating tank is intended for impregnating electrical equipment in electroisolating varnishes.
04.03.34 Manual lever scissors
Manual lever scissors are intended for cutting sheet isolation materials used while repairing electric motors.
04.03.36 Assembly bench
Assembly bench is intended for 7… 13 dimensions electric motor assembly using the method of installing stator on the console-fixed rotor.
04.03.48 Rack with brake for coils installation and pulling wires
The rack is intended for coils installation and pulling wires for account of drum braking in the time of coil-processing of windings.
09.01.03 Dyeing chamber
Dyeing chamber is intended for dyeing parts having mass up to 1000 kg by means of spraying. The chamber is provided with hydrofilter.
02.01.20 Balancing machine 2500
Balancing machine 2500 is intended for rotor balancing.
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Universal furnace with the front loading is intended for annealing electric motor windings without air access and their drying after impregnation. The parts are loaded into the furnace by means of a truck loader. Annealing / drying process is done automatically.
04.02.39 Vacuum impregnation installation
Vacuum impregnation installation is intended for impregnation electric motor stators with preliminary discharging in the impregnation tank. Cycle duration is programmed by a control unit. Impregnation process is completely automatized.
02.01.20 Balancing machine
Balancing machine is intended for rotor balancing.
03.05.40 Tinning bath
The bath is intended for tinning of copper wire, tyre and tips of cables of electrotechnical products. It is applied in the time of repair and manufacturing of windings of electric equipment.
04.01.05 Drawing device
Drawing device is intended to draw the wire while fixing bandage to the armature or phase rotor.
04.01.06 Drawing device
Drawing device is intended to draw the glass tape while fixing bandage to the armature or phase rotor.
04.01.07; 04.01.07.03 Machine to repair phase rotors and armature
Machine to repair phase rotors and armature is intended for cleaning commutators, glass tape bandaging and pulling the rods out of the rotor grooves.
04.01.17 Device to deflect shackles
The device is intended for deflecting copper shackles. It is applied to assemblage of schemes using rod windings in the time of repair of electric motors.
04.01.07.01; 04.01.07.02 Collectors slotting machine
Collectors slotting machine is intended for slotting armature collectors by automated operation.
04.01.09 Machine to remove a set of contact
Machine to remove a set of contact is intended to remove a set of contact rings from electric motor rotors with the centre height up to 315 mm.
04.01.10 Rack for rotors
Rack for rotors is intended for setting and turning armatures and rotors or electric machines.
04.02.40 Tinning crucible
Tinning crucible is intended for tinning of copper wire and tips of cables of electrotechnical products. It is applied in the time of repair and manufacturing of windings of electric equipment.
04.02.48 Machine to rewind pole coils on the rib.
Machine to rewind pole coils on the rib is intended for rib winding of DC motor pole coil bus-bars.
04.02.09 Drying installation
Drying installation is intended for convection drying of large size parts with mechanized loading and automatic control of the drying mode. Control units provides up to 60 drying programs.
04.03.26 Impregnating tank
Impregnating tank is intended for impregnating electrical equipment in electroisolating varnishes.
04.03.34 Manual lever scissors
Manual lever scissors are intended for cutting sheet isolation materials used while repairing electric motors.
04.02.29 Multipurpose machine toll
Multipurpose machine toll is intended for removing bearings from electric motor rotors and pulling annular windings out of electric motor stators with the height of the centers up to 315 mm.
04.01.03 Multipurpose machine
Multipurpose machine is intended for pulling roads out of phase rotors, annular windings out of electric machine stators and rotor plus stator assembly.
02.01.08 Test bench for stator active steel
The behch is intended to reveal faults in stators of repaired electric motors with the capacity from 100 to 1000 kW after winding removal. The bench reveals cores with high losses before packing new winding and reduces winding wire extra waste.
02.01.09 Test station for AC electric machines with capacity from 100 up to 1000 kW
Test station is intended to test AC asynchronous and synchronous electric motors after overhaul. Voltage of tested electric motor, kV: from 0.66 up to 6. Capacity of tested electric motor, kW: 100-400 250-1000. Equipment installed at the station provides the following trials: - measuring winding isolation resistance in relation to the machine body and between the winding. - Measuring resistance of windings under direct current in practically cold state. - Trials under increased frequency of rotation. - Electric stability testing of winding isolation in relation to machine body and between the windings. - Electric stability testing of winding interloop isolation. - determination of idle running current and losses; - determination of short circuit voltage and losses; - Determination of transformation ratio (for machines with phase rotor). - Idle running. - Determination of idle current for synchronous machines.
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Test station is intended to test asynchronous and synchronous machines with the capacity from 100 up to 1000 kW with up to 6 kW voltage, and from 100 up to 400 kW with 0,66 kV voltage, transformers with capacity up to 2000 kVA with up to 10 kV voltage. Test station provides electric machine trials according to demands of the following technical standards: GOST 7217-87, GOST 183-74, GOST 10169-77, GOST 11828-86, GOST 3484-88, GOST 11677-85. Station equipment allows to perform the following trials: For electric motors: - measuring resistance of winding isolation in relation to body and between the phases; - measuring winding resistance offered to direct current in practically cold state; - testing winding isolation in relation to body and between the windings to prove electric stability; - idle running of electrical machine; - determination of idle current and losses; - determination of short circuit voltage and losses; - determination of transformation ratio (for electrical motors with phase rotor); - testing under increased frequency of rotation (for asynchronous machines with phase rotor and synchronous machines if rotation windings or bandages were under repair). - Electrical stability testing winding interloop isolation; - Idle running for synchronous machines. For transformers: - measuring resistance of winding isolation and absorption ratio; - determination of transformation ratio; - check up a set of winding connections; - testing electric stability of winding isolation by applying increased voltage of industrial frequency; - determination of idle current and losses; - determination of short circuit voltage and losses; - measuring winding resistance offered to direct current in practically cold state;
03.04.08 Installation to solder wires
The installation is intended to solder copper bus by using hard solders in the process of electric machine repair. - 3 position switch to commutate operating current - mechanical clamp of the electrode - fixation of the soldered bus.
02.01.11 Test bench for electric machine winding section trials
The bench is intended for electric strength trials of the main and interloop isolation of unit coils before laying winding into the stator slots. Test Bench diagram provides electric strength trials of electric machine main and interloop isolation according to GOST 183-74 Standard demands. Main isolation trial is performed by means of the testing AC regulated 2…30 kV voltage with 50 Hz frequency. Voltage measuring is taken at the secondary side of the transformer using electrostatical kilovoltmeter. The principle of Test Bench operation while testing coil isolation for electrical strength is based upon the excitation of high frequency voltage produced by electromagnetic induction at discharge of high voltage capacitor. Damage of interloop isolation in the tested coil results in excitation current in short circuited coils causing a magnetic flux in the auxiliary core inducing voltage in the measuring coil which is monitored by millivoltmeter. The main elements of the installation are: the circuit of high frequency damping oscillations, open steel core with oscillating circuit inductance, auxiliary core with measuring coil. Delivery set: -control rack; - test table; - step-up transformer IOM-50/20; -measurement transformer 3NOM-35-65E1 35/0.10 kV - oscillograff
02.01.24  Induction voltage regulator
The regulator is intended for smooth voltage regulation on loading over a wide range, at invariable voltage of supply line.
02.01.25 Induction voltage regulator
The regulator is intended for smooth voltage regulation on loading over a wide range, at invariable voltage of supply line.
04.02.32 Transformer for wire soldering and welding
Transformer is intended for soldering a copper bus bar by means of brazers and for welding copper wires of circular cross-section. - 4 position electric current circuit breaker. - Tongs for soldering with a braze.
04.02.50 Barbotage washing machine
Washing chamber is intended for degreasing and washing mechanical parts loaded into the basket using the heated washing solution and compressed air barbotage.
04.03.03 Winding machine
The machine is intended for winding annular parts of high voltage coils for electrical machines with simultaneous isolation of the coils by means of micatape.
04.03.13 Hydraulic press for pressing the coils of KEM type
The press is intended for pressing and baking slot parts of large electric machine winding coils after their drawing.
04.03.14 Readjustable winding pattern
The installation is intended for winding prefabricated parts of section of stators windings of electric machine.
04.03.19 Drawing machine
The machine is intended for drawing annular prefabricated parts of windings into “boat” type for high voltage electrical machines.
04.03.20 Press lath
Press lath is intended to pressing and annealing slot thermoreactive isolation of electric machine winding sections and electric motor rods. It operates together with an installation for press lath reheating 04.03.53.
04.03.28 Drawing machine
The machine is intended for drawing out hard coils of electric machine stator windings made out of prefabricated parts of the “boat” type.
04.03.30 Winding machine
The machine is intended to wind electric motor and transformer coils having circular and rectangular conductor cross-sections.
04.03.31 Drawing machine
The machine is intended for drawing rigid winding coils of electric motor stators using the pattern of the ‘boat type’.
04.03.35;04.03.18 Stator manipulator
Stator is intended for mechanized rotation of the stator while packing sections of the winding into the notches (slots). It provides a turn at the corner from 0° up to 360° and stator fixation in prearranged position.
04.03.37 Machine to overlay body isolation on KEM station coils
The machine is intended to overlay body isolation on the stator coils of big electric machines. Isolation is made while shifting the head both ways thus providing stepping isolation overlaying on the front parts. The machine can be used both in production and repair of big electric machines in the conditions of permanent electrorepair production.
04.03.40 Rack with brakes to install drums and to draw wire
The rack is intended to install drums and to draw wires by means of breaking the drums at coiling of windings.
04.03.41 Machine to produce notch wedges made of getinax and glasstextolit materials
Machine is intended for cutting wedges by means of twoside milling prefabricated parts. One slot wedge is fabricated during one support stroke.
04.03.47 Device to take rotor out
The device is intended to take rotors in and out of stators having 9...13 dimensions. The regulated point of suspension permits to suspend rotor in the exact horizontal direction.
04.03.49 Planishing press
The press is intended for planishing slot-embedded parts (hard sections) of large electric machine windings after their drawing.
04.03.50 Machine to isolate dandage rings
The machine is intended to isolate circular bandage winding rings of big electric motors.
04.03.53 Installation for press lath reheating
The installation is intended for reheating press laths, which are used in the process of pressing and baking of slot isolation sections and electric motor rods. -Thyristor regulators at both outlets perform press lath heating control independently -Setting of heating temperature, time and current values -Alarm signaling of heating current emergency tripping -Automatic tripping of press lath heating process after a fixed heating time is over.
04.03.57 Isolation tape rewinding machine
The machine is intended for rewinding the tape from factory made bobbins into the coils of smaller diameter.
09.01.01 Deadend dyeing chamber
The chamber is intended for dyeing large size parts by means of spraying.
04.02.39 Vacuum impregnation installation
Vacuum impregnation installation is intended for impregnation electric motor stators with preliminary discharging in the impregnation tank. Cycle duration is programmed by a control unit. Impregnation process is completely automatized.
04.02.07 Drying installation
Drying installation is intended for convection drying of large size parts with mechanized loading in automatic drying mode.
04.03.26 Impregnating tank
Impregnating tank is intended for impregnating electrical equipment in electroisolating varnishes.
04.03.34 Manual lever scissors
Manual lever scissors are intended for cutting sheet isolation materials used while repairing electric motors.
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Test station is intended to test asynchronous and synchronous machines with the capacity from 100 up to 1000 kW with up to 6 kW voltage, and from 100 up to 400 kW with 0,66 kV voltage, transformers with capacity up to 2000 kVA with up to 10 kV voltage. Test station provides electric machine trials according to demands of the following technical standards: GOST 7217-87, GOST 183-74, GOST 10169-77, GOST 11828-86, GOST 3484-88, GOST 11677-85. Station equipment allows to perform the following trials: For electric motors: - measuring resistance of winding isolation in relation to body and between the phases; - measuring winding resistance offered to direct current in practically cold state; - testing winding isolation in relation to body and between the windings to prove electric stability; - idle running of electrical machine; - determination of idle current and losses; - determination of short circuit voltage and losses; - determination of transformation ratio (for electrical motors with phase rotor); - testing under increased frequency of rotation (for asynchronous machines with phase rotor and synchronous machines if rotation windings or bandages were under repair). - Electrical stability testing winding interloop isolation; - Idle running for synchronous machines. For transformers: - measuring resistance of winding isolation and absorption ratio; - determination of transformation ratio; - check up a set of winding connections; - testing electric stability of winding isolation by applying increased voltage of industrial frequency; - determination of idle current and losses; - determination of short circuit voltage and losses; - measuring winding resistance offered to direct current in practically cold state;
04.03.03 Winding machine
The machine is intended for winding annular parts of high voltage coils for electrical machines with simultaneous isolation of the coils by means of micatape.
04.03.13 Hydraulic press for pressing the coils of KEM type
The press is intended for pressing and baking slot parts of large electric machine winding coils after their drawing.
04.03.14 Readjustable winding pattern
The installation is intended for winding prefabricated parts of section of stators windings of electric machine.
04.03.19 Drawing machine
The machine is intended for drawing annular prefabricated parts of windings into “boat” type for high voltage electrical machines.
04.03.20 Press lath
Press lath is intended to pressing and annealing slot thermoreactive isolation of electric machine winding sections and electric motor rods. It operates together with an installation for press lath reheating 04.03.53.
04.03.28 Drawing machine
The machine is intended for drawing out hard coils of electric machine stator windings made out of prefabricated parts of the “boat” type.
04.03.30 Winding machine
The machine is intended to wind electric motor and transformer coils having circular and rectangular conductor cross-sections.
04.03.31 Drawing machine
The machine is intended for drawing rigid winding coils of electric motor stators using the pattern of the ‘boat type’.
04.03.37 Machine to overlay body isolation on KEM station coils
The machine is intended to overlay body isolation on the stator coils of big electric machines. Isolation is made while shifting the head both ways thus providing stepping isolation overlaying on the front parts. The machine can be used both in production and repair of big electric machines in the conditions of permanent electrorepair production.
04.03.40 Rack with brakes to install drums and to draw wire
The rack is intended to install drums and to draw wires by means of breaking the drums at coiling of windings.
04.03.49 Planishing press
The press is intended for planishing slot-embedded parts (hard sections) of large electric machine windings after their drawing.
04.03.53 Installation for press lath reheating
The installation is intended for reheating press laths, which are used in the process of pressing and baking of slot isolation sections and electric motor rods. -Thyristor regulators at both outlets perform press lath heating control independently -Setting of heating temperature, time and current values -Alarm signaling of heating current emergency tripping -Automatic tripping of press lath heating process after a fixed heating time is over.
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